Control 60 Panels

Hemsec Control 60 insulated panels set the standard for combining efficiency, and durability in temperature-controlled environments.

These panels provide thermal insulation, making them ideal for cold storage, freezer facilities, and other areas where maintaining extreme low temperatures is crucial.

Single-span capability makes them an excellent choice for applications where uninterrupted spans are necessary, reducing installation time while maintaining structural integrity.

Control 60 – Metal Insulated Panels

When you need to cater for severe negative temperatures with firewall capabilities at selected thicknesses, Control 60 is the ideal internal insulated panel.

Ideal solution for severe negative temperatures, with a superior thermal performance of 0.1W/Mk
Copes with demanding spans within non-intensive cleaning environments and are ideal for firewall construction sat selected thicknesses.
A cover width of 1155mm helps reduce your panel quantity requirements.

Designed for versatility and durability, Hemsec Control 60 panels feature industry-leading single-span capability, allowing for fewer structural supports and greater design flexibility in large-scale projects. This makes them an excellent choice for applications where uninterrupted spans are necessary, reducing installation time and costs while maintaining high levels of structural integrity.

Their insulation performance, make Hemsec Control 60 panels a reliable solution for temperature-critical environments such as cold storage and industrial freezers.

Whether used for new constructions or refurbishments, these panels deliver unmatched performance in maintaining temperature stability. Hemsec Control 60 sets the standard for combining efficiency, and durability in temperature-controlled environments. Selected thicknesses are independently assessed and approved under the LPCB LPS 1208 scheme, providing fire performance as an enhancement to the core thermal and structural properties of the system and offering additional assurance to your building.

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Applications

These temperature-controlled insulated panel solutions are typically used within the food and drink industry, for applications such as:

Freezer Applications

Food Processing and Preparation

Storage and Warehousing

Technical info

We aim to provide you with easy-to-follow, relevant technical information, suited to various applications.

Whilst we are confident the below data will help you specify, design and build your project using our Hemsec Clean panels, we always encourage further conversations around your project-specific requirements. This can make the most of our panel’s capabilities, allowing us to tailor our technical details with a project-specific guarantee.

Not yet at build stage? Great, it’s best to discuss requirements as early as possible to ensure we get the panels you need, when you need them…

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Panel Data

Chill & Ambient Applications (Above 0 °C):

Panel Thickness (mm)	Min. Panel Length (m)	Max. Single Span Wall Height * (m)	Max. Single Span Ceiling * (m)	Thermal Transmittance U W/M2K ***	Deflection Temp. Difference *	Weight Kg/m2 (0.5/0.5)
175	2.0	Refer to Data Sheet	Refer to Data Sheet	0.11	18°C	14.40
200	2.0	Refer to Data Sheet	Refer to Data Sheet	0.10	18°C	15.70

* Max. Single wall spans (horizontal and vertical) are based on a combination of stress and deflection of 0.3kN/m2 with both walls and ceilings on a temperature difference (between internal and external environments) of 18°C, typically encompassing chill and ambient production zones. For temperatures and structural loadings beyond the above stated, consult Hemsec.

The stated temperature difference may be increased to allow for negative temperature zones (i.e. Freezers) however this will affect the stated spans above, refer to the Freezer Applications table below for further guidance.

Max. Single ceiling spans are based on 0.9kN point load at mid-span and 0.25kN/m2 UDL (Hemsec strongly recommend referring to our Ceiling Care document for greater detail). Minimum bearing/support of 50mm at panel ends. Consult Hemsec for further information on permitted bearing loads and edge supports.

Panels are manufactured to bespoke lengths starting at the stated minimums above; maximum lengths stated may be increased upon referral to Hemsec up to a manufacturing capability limit of 15m**

** Hemsec should be consulted on any panel lengths greater than the maximum stated in the above table due to the difficulties faced when handling and on installation. Spans greater than 12.50m(Walls) / 8.80m(Ceilings) typically captured within the Control 60 product ranges.

*** Calculated using the method required by the Building Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland).
Thermal transmittance based on λ mean = 0.02038 W/Mk.

Freezer Applications (Below 0 °C):

Panel Thickness (mm)	Min. Panel Length (m)	Max. Single Span Wall Height * (m)	Max. Single Span Ceiling * (m)	Thermal Transmittance U W/M2K ***	Deflection Temp. Difference *	Weight Kg/m2 (0.5/0.5)
175	2.0	Refer to Data Sheet	Refer to Data Sheet	0.11	50°C	14.40
200	2.0	Refer to Data Sheet	Refer to Data Sheet	0.10	50°C	15.70

* Max. Single wall spans (horizontal and vertical) are based on a combination of stress and deflection of 0.3kN/m2 with both walls and ceilings on a temperature difference (between internal and external environments) of 50°C, typically encompassing negative temperature zones. For structural loadings beyond the above-stated, consult Hemsec.

The stated temperature difference may be increased to allow for negative temperature zones (i.e. Freezers) however, this will affect the stated spans above, refer to the Chill & Ambient Applications table above for further guidance.

Max. Single ceiling spans are based on 0.9kN point load at mid-span and 0.25kN/m2 UDL (Hemsec strongly recommend referring to our Ceiling Care document for greater detail). Minimum bearing/support of 50mm at panel ends. Consult Hemsec for further information on permitted bearing loads and edge supports.

Panels are manufactured to bespoke lengths starting at the stated minimums above; maximum lengths stated may be increased upon referral to Hemsec up to a manufacturing capability limit of 15m**

** Hemsec should be consulted on any panel lengths greater than the maximum stated in the above table due to the difficulties faced when handling and on installation. Spans greater than 10.50m(Walls) / 7.49m(Ceilings) typically captured within the Control 60 product ranges.

*** Calculated using the method required by the Building Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland).
Thermal transmittance based on λ mean = 0.02038 W/Mk.

Cover Width: 1155mm

Insulation Core:

A rigid Polyisocyanurate insulation core, provides the following benefits:
Closed cell.
HCFC free.
Zero ozone depletion potential (ODP).

Panel Joint: Tongue and groove panel joint for excellent vapour resistance and thermal performance.

Finishes

Steel Facing Options:

Facing Steel Finishes*	Internal Steel Face	External Steel Face	Steel Substrate (nominal)	Paint Thickness µm (nominal)	Laminate Thickness µm (nominal)
Foodsafe Laminate	✔	✔	0.5mm Z225 HDG	–	120
Foodsafe Polyester	✔	✔	0.5mm Z225 HDG	25	–
Primer/Liner	✔	✔	0.5mm Z225 HDG	7-10	–

*Please note that panel batches ordered with significant time breaks between orders may be subject to colour changes due to batch variance in facing colour.

Facing Profile Options:

Smooth.
100 Rib.
Micro Rib (one face only).

Specification Information

For full product information, please download our product data sheet.

Air Leakage: Panel joint air-tightness = 0.01 m3/m2/hr at 50 Pa when tested to EN 12114 in accordance with BS EN 14509: 2013.

Acoustics: All panels have a predicted figure weighted sound reduction Rw = 26dB.

Quality & Durability: Hemsec metal-faced panels are manufactured from the highest quality raw materials using state-of-the-art production equipment. Our production strictly follows rigorous quality control standards (complying with an approved BS EN ISO 9001:2015 QMS standard) ensuring long-term durability and service life.

Guarantees & Warranties: Hemsec can offer panel performance guarantees based on your project-specific requirements.

Please contact the Hemsec team to discuss your requirements.

Fire Data

Reaction to fire:

White Foodsafe Laminate (WFSL) faced panels have a reaction to fire according to EN 13501-1 of: B, s2, d0. (50mm exclusion = B, s3, d0.)

Fire resistance:

LPCB LPS 1208 Cert:558a

LPS Rating FR30 for selected thicknesses with maximum unsupported span 4m (walls) & 7.5m (ceilings).

BS EN 13501-2: 2016

125-150mm thicknesses achieve REI30 under Extended field of Application BS EN 15254-5: 2009 with maximum unsupported span 12m (walls).

Hemsec Control 50mm and 80mm panels are classed as non fire-rated.

Detailing

Rebates & Thermal Breaks:

Optional top rebates are available to suit your ceiling panel thickness. 80mm panels available with a 40mm landing depth. 100 – 200mm thick panels with a 50mm landing depth.
Bottom thermal breaks are available to one side only, varying in depth between 75 – 300mm.
Rebates and thermal breaks are not applicable to our 50mm panels.

Accreditation

For more information on accreditations held by Hemsec – please refer to Hemsec Knowledge Hub.

Technical Downloads

For all the product information you need go to our Knowledge Hub. If you can’t find the information you require for this product please contact us.

Case Studies

Visit our Case Studies page to view a selection of application examples from different customer projects. Think your project would complement our list? Why not send us some details…

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