Control 60

Control 60

- Metal Insulated Panels

When you need to cater for severe negative temperatures with firewall capabilities, Control 60 is the ideal internal insulated panel, steel-faced with a Z225 zinc coating.

  • Ideal solution for severe negative temperatures, with superb thermal performance of 0.1.
  • 60 minutes’ fire resistance, LPCB certified to LPS1208, for both integrity and insulation.
  • Copes with demanding spans within non-intensive cleaning environments and is ideal for firewall construction.
  • Long cover width of 1155mm helps reduce your panel quantity requirements.

At a glance

Hemsec control 60 panel BIM

Applications

These temperature controlled insulated panel solutions are typically used within the food and drink industry, for applications such as:

Freezer Applications.

Internal Fire Rated Builds up to 30 minutes.

Chilled Storage.

Food Processing and Preparation.

Storage and Warehousing.

Retail solutions.

Technical

We aim to provide you with easy-to-follow and relevant technical information, suited to the vast majority of applications. 


Whilst we are confident the below data will help you specify, design and build your project using our Hemsec Control 60 panels, we always encourage further conversations around your project-specific requirements. This can make the most of our panel's capabilities, allowing us to tailor our technical details with a project-specific guarantee. It's good to talk during the early stages of your project…

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Panel Data

Chill & Ambient Applications (Above 0 °C):

Panel Thickness (mm) Min. Panel Length (m) Max. Single Span Wall Height * (m) Max. Single Span Ceiling * (m) Thermal Transmittance U W/M2K *** Deflection Temp. Difference * Weight Kg/m2 (0.5/0.5)
175 2.0 13.50 9.94 0.11 18°C 14.40
200 2.0 14.49 10.30 0.10 18°C 15.70
  • Table Notes:

    * Max. Single wall spans (horizontal and vertical) are based on a combination of stress and deflection of 0.3kN/m2 with both walls and ceilings on a temperature difference (between internal and external environments) of 18°C, typically encompassing chill and ambient production zones. For temperatures and structural loadings beyond the above stated, consult Hemsec.


    For specific Fire Rated spans, please refer to the Hemsec Fire Rating Matrix document.


    The stated temperature difference may be increased to allow for negative temperature zones (i.e. Freezers) however this will affect the stated spans above, refer to the Freezer Applications table below for further guidance.


    Max. Single ceiling spans are based on 0.9kN point load at mid-span and 0.25kN/m2 UDL (Hemsec strongly recommend referring to our Ceiling Care document for greater detail). Minimum bearing/support of 50mm at panel ends. Consult Hemsec for further information on permitted bearing loads and edge supports.


    Panels are manufactured to bespoke lengths starting at the stated minimums above; maximum lengths stated may be increased upon referral to Hemsec up to a manufacturing capability limit of 15m**


    ** Hemsec should be consulted on any panel lengths greater than the maximum stated in the above table due to the difficulties faced when handling and on installation. Spans greater than 12.50m(Walls) / 8.80m(Ceilings) typically captured within the Control 60 product ranges.


    *** Calculated using the method required by the Building Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland).

    Thermal transmittance based on λ mean = 0.02038 W/Mk.

Freezer Applications (Below 0 °C):

Panel Thickness (mm) Min. Panel Length (m) Max. Single Span Wall Height * (m) Max. Single Span Ceiling * (m) Thermal Transmittance U W/M2K *** Deflection Temp. Difference * Weight Kg/m2 (0.5/0.5)
175 2.0 11.85 8.40 0.11 50°C 14.40
200 2.0 13.10 9.37 0.10 50°C 15.70
  • Table Notes:

    * Max. Single wall spans (horizontal and vertical) are based on a combination of stress and deflection of 0.3kN/m2 with both walls and ceilings on a temperature difference (between internal and external environments) of 50°C, typically encompassing negative temperature zones. For structural loadings beyond the above stated, consult Hemsec.


    For specific Fire Rated spans, please refer to the Hemsec Fire Rating Matrix document.


    The stated temperature difference may be increased to allow for negative temperature zones (i.e. Freezers) however this will affect the stated spans above, refer to the Chill & Ambient Applications table above for further guidance.


    Max. Single ceiling spans are based on 0.9kN point load at mid-span and 0.25kN/m2 UDL (Hemsec strongly recommend referring to our Ceiling Care document for greater detail). Minimum bearing/support of 50mm at panel ends. Consult Hemsec for further information on permitted bearing loads and edge supports.


    Panels are manufactured to bespoke lengths starting at the stated minimums above; maximum lengths stated may be increased upon referral to Hemsec up to a manufacturing capability limit of 15m**


    ** Hemsec should be consulted on any panel lengths greater than the maximum stated in the above table due to the difficulties faced when handling and on installation. Spans greater than 10.50m(Walls) / 7.49m(Ceilings) typically captured within the Control 60 product ranges.


    *** Calculated using the method required by the Building Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland).

    Thermal transmittance based on λ mean = 0.02038 W/Mk.

  • Cover Width:

    1155mm

  • Insulation Core:

    A rigid Polyisocyanurate insulation core, provides the following benefits:

    • Closed cell.
    • HCFC free.
    • Zero ozone depletion potential (ODP).
  • Panel Joint:

    Tongue and groove panel joint achieves excellent vapour resistance and thermal performance.

Finishes

Steel Facing Options:

Facing Steel Finishes Internal Steel Face External Steel Face Steel Substrate (nominal) Paint Thickness µm (nominal) Laminate Thickness µm (nominal)
Foodsafe Laminate ✔ ✔ 0.5mm Z225 HDG - 120
Foodsafe Polyester ✔ ✔ 0.5mm Z225 HDG 25 -
Primer/Liner ✔ ✔ 0.5mm Z225 HDG 7-10 -
  • Facing Profile Options:
    • 100 Rib.
    • Smooth.
    • Micro Rib (one face only).

Specification

  • Air Leakage:

    Panel joint air-tightness = 0.01 m3/m2/hr at 50 Pa when tested to EN 12114 in accordance with BS EN 14509: 2013.

  • Acoustics:

    All panels have a predicted figure weighted sound reduction Rw = 26dB.



  • Fire:

    Reaction to fire:

    White Foodsafe Laminate (WFSL) faced panels have a reaction to fire according to EN 13501-1 of: B, s2, d0. (50mm exclusion = B, s3, d0.)

    For fire specification on other panel finishes please contact Hemsec.


    Fire resistance:


    LPCB LPS 1208 Cert:558a

    LPS Rating FR30 for 100-150mm thicknesses with maximum unsupported span 4m (walls) & 7.5m (ceilings).


    BS EN 13501-2: 2016

    125-150mm thicknesses achieve EI30 under Extended field of Application BS EN 15254-5: 2009 with maximum unsupported span 12m (walls).


    Hemsec Clean 50mm and 80mm panels are classed as non fire-rated.

    Please refer to the Hemsec Fire Rating Matrix document for any fire resistance requirements.

  • Quality & Durability:

    Hemsec metal faced panels are manufactured from high quality materials, using state of the art production equipment to rigorous quality control standards (complying with an approved BS EN ISO 9001:2015 QMS standard) ensuring long-term durability and service life.

  • Guarantees & Warranties:

    Hemsec Manufacturing Ltd can offer panel performance guarantees based on your project specific information.


    Please contact Hemsec for further details.

Detailing

  • Rebates & Thermal Breaks:

    Optional top rebates are available on our panels to suit your ceiling panel thickness, with a 50mm landing depth.


    Bottom thermal breaks are available to one side only, varying in depth between 75 - 300mm.


  • Flashings:

    Gain the exact finish you need, by including flashings in your Hemsec orders.

    • Manufactured to match all your technical specifications.
    • The same steel coil is used to match your flashings to the panels produced on our production line.
    • Various designs, folded to a maximum length of 3000mm.
    • Available with safety folds (excluding galvanised and five-bar aluminium)

Accreditation

Hemsec will always strive to push the limitations of our product range. We do this by testing them more thoroughly than even the most rigorous accreditation requires us to do so; underpinning our promise of quality.


The technical specifications outlined above were delivered from successful demonstrations, performed to the test standards set out by our accreditation suppliers. You can relax knowing that the business risks associated with key projects are reduced by us working directly with these bodies:

Loss Prevention Certification Board (LPCB)

Quality Guaranteed

BS EN Standards

Conformité Européenne (CE Marking)

Downloads

The below files are specifically tailored to our Hemsec Control 60 metal faced product. If you can not find the information you require for this product please contact us. If you are looking to find more generic company information or another products data please browse our download section…



Case Studies

We love that our products make a difference, there’s nothing better than setting our eyes on a finished project and hearing the story behind it.
Here are some of our most recent Control product case studies, hopefully they may provide some inspiration for your next project and an insight in to our products capabilities and uses. Think your project would compliment our list? Why not send us some details…

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Education

Hemsec are producing the most relevant educational information to make your life easier.
Be you an architect, developer or installer, we can help ease you through the learning curve of our products and advance your knowledge to assist you in your day to day processes. Is there a particular topic on your mind right now? Let us know…

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