Blog Layout

Controlled Environment Solutions – Part 3 | Versatility composite insulated panels
admin • Jun 23, 2020

Part 3 – Versatility of composite insulated panels

Our blog series on controlled environment solutions continues with a look at the versatility of composite insulated panels for refurbishments and new builds.

As the world recovers from the Covid-19 pandemic, controlled environment solutions have come to the fore.

Not only are they central to the future of sustainable construction, they have suddenly become much more important to an increasing number of industries and sectors, particularly healthcare, pharmaceutical and food preparation, and processing.

In turn, insulated panels are a central component when creating controlled environments. They offer superb versatility, cost effectiveness and safety, as well as excellent levels of thermal performance, air tightness and strength.

The benefits of controlled environment insulated panels

Composite insulated panels offer numerous benefits for new builds, refurbishments and building repurposing. They create a tight, efficient envelope that is straightforward to construct and maintain. They can be used for chilled and frozen storage, clean rooms, warehouses, data centres, viral testing, laboratories, paint spray rooms, fruit ripening areas and many other environments.

Storage of perishables

Because insulated panels are manufactured with a high performance, rigid Polyisocyanurate (PIR) insulation core, they regulate a building’s thermal performance and efficiency with precision. This makes them the perfect solution for the storage of perishable foods, medicines, items requiring temperature-controlled environments, and other purposes.

Stable temperatures

Maintaining consistent and stable temperature control is another significant quality, for all situations: chilled, ambient, sub-zero, freezer – as well as warm applications such as homes and offices, too.

Clean air and hygiene

Creating an air-tight environment is crucial to ensuring clean air, exceptional standards of air quality and reducing air leakage.  Tongue and groove panel joints give exceptional air tightness, and the closed cell structure of an insulated panel prevents moisture absorption. The core is HCFC free with Zero ozone depletion potential (ODP). The profiles are available as smooth, 100 Rib and Microrib.

Society’s awareness of the importance of hygiene has grown exponentially as the virus pandemic has taken hold. Insulated panels are a perfect solution and ideal for areas that especially require tight regulation to minimise the risk of contamination or infection. Hospitals and healthcare providers are now recognising insulated panels as a key material as they are easy to keep clean, contributing to maintaining high safety and hygiene standards.

This is likely to spread to retail, leisure, offices, and other public spaces as people demand greater levels of safety.

Fire resistance

Many people assume insulated panels carry a greater fire risk than many traditional construction materials, but the opposite is true. Hemsec insulated panels can withstand fire for between 30 and 60 minutes depending on the panel construction. And because panels are air-tight and can be used for various purposes – e.g. internal or external walls, ceiling spans and roofs – they can clearly define and separate areas of a building to reduce the spread of a fire. 

Why Hemsec Control panels are suitable for all controlled environments

For almost a century Hemsec has been manufacturing products with materials to the very highest standards of quality. In the second decade of the 21 st century, those values remain unchanged as we strive continually to meet or exceed the appropriate BS EN accreditations. They are built to last as well: steel faced insulated panels are covered by our industry-leading guarantee up to 40 years, backed up by our steel providers warranty.

From the simplest panel needed to refurbish or line a cold store, through to the toughest panel required to handle severe temperatures from -40C to +30C, Hemsec’s Control panels give outstanding performance, with a range of panel finishes available to suit controlled environment applications. These finishes are ideal for environments which require high standards of health and hygiene. They are food safe, have good resistance to chemicals and detergents and highly resistant to abrasion and scratches.

Clients value our insulated panels citing their exceptional flatness and the smooth finish, together with the efficacy of the jointing system. They similarly appreciate our ability to supply bespoke solutions and the speed of our delivery.

Limiting the impact of Climate Change is of critical importance to our company. We believe that our composite insulated panels benefit the environment because they are so incredibly energy efficient. We are working to minimise the environmental impact of our manufacturing processes through energy and waste minimisation, utilising UK supply chains and ensure that our products are carbon neutral.

Finally, all our panels have been fire resistance tested to appropriate levels by the Loss Prevention Certification Board (LPCB) and have a CE conformity mark.

Further information

If you would like to find out more about Hemsec Control panels, please get in touch with us at contact@hemsec.com or search the NBS/RIBA products selectors for more information.

By Stuart Cottle 24 Apr, 2024
(4 min read) Liverpool City Region Mayor Inaugurates State-of-the-Art Press Machine at Hemsec’s New £4 Million SIPs Manufacturing Hub. Today (Liverpool, UK - 22 April 2024) marks a significant milestone in the region’s manufacturing landscape as Mayor Steve Rotheram officially inaugurated a state-of-the-art press machine at Hemsec’s new £4 million Structural Insulated Panel (SIP) Manufacturing Hub, located in the heart of Knowsley, Liverpool. The unveiling ceremony, attended by key stakeholders and industry leaders, showcased Hemsec’s ambitious vision and cutting-edge capabilities of the press machine, which stands as the only one of its kind in the world. This groundbreaking technology is positioned to drive crucial innovation in the construction sector and a fabric-first approach to achieving a net zero built environment, particularly in the area of social and affordable housing. With a manufacturing capacity unlike any other, the new manufacturing hub and press promise unparalleled efficiency and precision in the production of SIPs, a building material known for its superior energy efficiency, speed of build and long-term sustainable impact. This advancement comes at a crucial time as the UK faces a significant shortfall in social housing, with communities across the country in dire need of affordable and high-quality accommodation. Liverpool City Region Mayor Steve Rotheram emphasised the importance of this new manufacturing hub and its potential to address the housing crisis and other key issues important to the region's communities. Managing Director at Hemsec, Stephen Painter commented: "The opening of Hemsec’s SIPs Manufacturing Hub represents a transformative moment for Liverpool and the British manufacturing industry. With the capabilities of this pioneering press machine, we have an unprecedented opportunity to accelerate the construction of much-needed truly affordable social housing, providing safe and sustainable homes for our communities. A fabric-first approach to sustainable buildings is crucial for ensuring the performance of our homes is optimised now and remains for the lifetime of the building, securing longevity in energy efficiency."
By Stuart Cottle 08 Apr, 2024
(3 min read) Hemsec are committed to reshaping the build environment for a better tomorrow. We are proud to sponsor 23 mental wellbeing boxes created by UK Unplugged and support families in our local community in the North West. The 23 boxes will help 23 families promote and prioritise mental wellbeing, in a time where this has never been more crucial. UK Unplugged started as a local community group in 2019, dedicated to supporting parents and carers to balance their family time on and off screens. The group is made up of professional and student volunteers from Liverpool John Moores University, who create learning activities and experiences for families in Liverpool in the form of an activity box. Families can subscribe to the boxes on a monthly basis. UK Unplugged work to bring local, regional and international communities together to share experiences, all whilst ensuring that the activities reduce screentime and improve mental wellbeing for the families they support. In April, UK Unplugged will be working to donate their boxes to low-income families & those on the CAMHS waiting list. They have pulled together a team of Architecture students and volunteers who are creating specialised boxes and Hemsec has agreed to sponsor the creation of 23 these boxes. The boxes provide: · 10 hours of screen-free fun · Education on new ideas and cultures · They are accessible & eco-friendly This year UK Unplugged – Architecture box are focusing on Sustainability and diversity; the boxes will educate families on different living spaces and sustainable choices around the world. Investing in the education of sustainable buildings for families across the northwest is a brilliant cause that we are proud to be part of.
By Stuart Cottle 15 Mar, 2024
(2 min read) Hemsec hosts Riverside College & Cronton Sixth Form students at SIPs Manufacturing Hub for Aspire Week. Last Friday, (15 th March 2024) we welcomed students of digital built environment, architecture, and built environment skills from Riverside College Widnes & Runcorn and Cronton Sixth Form College to our Huyton SIPs panel factory. Students enjoyed an informative morning learning about SIPs And getting hands-on with our panels to help inform their studies. The students received a talk from Dan Haworth , Head of Manufacturing, and a factory tour, followed by round table speed meetings with staff from all areas of the business. They also had the unique opportunity to get hands-on with building miniature SIP Panel structures. And to add a little extra fun, we set up a bit of friendly competition with a structural design challenge with custard creams! Because why not? SIPs panels and custard creams are distant cousins, after all! We're looking forward to hosting more students and future construction talent in the future.
21 Dec, 2023
(4 m in read) On Tuesday Hemsec employees came together in good Christmas cheer at our annual Christmas party. Through a spirited raffle, the company successfully raised an impressive £1000 for The Big Help Project . What is The Big Help Project? The Big Help Project was set up with the mission to feed the hungry, overcome poverty, free people from the burden of unmanageable personal debt, help people into affordable housing, and to assist people onto a better future. For over ten years Big Help Project has formed a social impact eco-system, providing on-the-ground wrap-around services to make sure nobody is left in crisis. Every day of the week Big Help Project is making a difference and helping people break the cycle of poverty. So far, the project has helped thousands of people across the UK — but they still have a lot of ground to cover. That’s where local businesses like Hemsec, our customers, suppliers and partners come into the picture.
09 Nov, 2023
To avoid disappointment, place your orders ready for Christmas and the first few weeks of the New Year. (2 min read) It’s that time of year again! In an effort to allow our hardworking team some well-deserved time with their families, Hemsec has scheduled our usual temporary shutdown over the Christmas period. We want to ensure our customers are well-informed about the key dates to avoid any inconvenience in the run up, during and following this period. We encourage all our valued customers to place their orders in the coming weeks to avoid any disappointment over the Christmas period and the first two weeks of January. Our team is committed to ensuring your needs are met, and early orders will help us achieve this goal. ​**Place Your Orders Before Monday 20th November to secure delivery before Christmas​**​ Production slots are booking up fast, so please plan your orders accordingly to ensure timely delivery and secure lead times running into the new year. **Final Dispatch Day - Monday 18th December, 2023** To ensure your orders reach you before the holiday break, our last day of dispatch will be on Monday, December 18th, 2023. Please place your orders early to guarantee timely delivery. **Last Day in the Office - Friday 22nd December, 2023** Our team's last day in the office before the holiday closure will be on Friday, December 22nd, 2023. We will be available to assist with any inquiries until this date. **Reopening - Tuesday 2nd January, 2024** Hemsec will resume operations and be fully open for business on Tuesday, January 2nd, 2024. We look forward to continuing to work with you in the new year. All the team at Hemsec wishes you a joyful festive season and a prosperous New Year. Thank you for your continued support and understanding during this temporary shutdown. We look forward to working with you in 2024!
24 Oct, 2023
(2 min read) Earlier this month, our Macmillan Coffee Morning at Hemsec was a huge success! There was fierce competition in the ‘teacup toss’, along with an impressive 'Is it Cake?' panel replica competition, and a mouthwatering bake-off, all while raising an amazing £489 for Macmillan Cancer Support. The fundraising didn't stop there! We held a second coffee morning for our staff who couldn't make it, and the deliciousness and generosity did not disappoint. 🙌💚☕ Together the Hemsec team smashed last year's total! So we are already looking forward to the next event, keeping the momentum going, and making a difference for those who need it most. 💪☕🍰 Our Competition Winners Teacup Toss – Lyndon Gaskall Hemsec Bake-off – Liz Moran Is it Panel? Is it Cake? Competition – Stuart Cottle All our winners helped to raise an impressive sum of money for Macmillan and received a half-day holiday for their efforts in the process.
Show More
Share by: